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WOODCUTTING MACHINES

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UKS 850/1000/1000 MAX OPTIM trimming saw

PRICE ON REQUEST

 

Category:

Description

Cutting saw UKS 1000 Automat is designed for cutting yarns, construction lumber, or sharply cut boards, ie. material requiring a large cutting diagram. Another use is the shortening of french fries in the production of pallets or the processing of yarn residues. The saw was designed to replace the operator’s heavy physical work, eliminate operator error, be able to change short lengths quickly, and be able to handle a wide range of input lengths. As a result, all this results in great material savings, time savings for processing the unit of material and, last but not least, much simpler and safer work for the machine operator. Of course, there are safety features that ensure the safety of work on optimization saws. The machine meets the strict requirements for work safety, resulting from the relevant regulations and EC directives.

MACHINE DESCRIPTION:

Insertion device

for timber entry lengths according to customer requirements (3.2 m – 7.2 m) – input table with rollers – AC SERVO drive unit, high accuracy, long service life, minimal noise – linear movement of the trolley in the integrated closed profile – continuous feeding speed 0 to 60 m / min – feed start Loading – foot pedal, two-hand control (with the cut space cover open) – sufficient feeder power for heavy parts – possibility of material processing in the package – part length measurement – length combination of blanks controlled according to the selected program

Saw

rigid and durable construction for work in difficult conditions – saw blade 700 mm – motor power 11 kW or 15 kW – cutting speed of the tool continuously adjustable with hydro-pneumatic control system – upper pneumatic pressure of the cut piece – lateral pneumatic pressure – tolerance max. accuracy material positioning +/- 1 mm – touch control panel Output conveyor – steel table smooth or with rollers 2 m long (or according to customer requirements) Basic functions of the device

Separate cut Allows the operator to work with the cover open. The desired position is set on the control panel dial or using the arrows on the touch screen. The cut is started using a two-hand controller. It is mainly used for the processing of residual material, Kratina or yarns.

Manual mode

Setting of one cut value for the entire length of the input material. Starting cuts with a foot flap. Automatic cutting of the entire material to one set value. Continuous adjustment of the front cutting according to the operator’s requirements. Return to the preset value of the input material length. Use for the production of cubes. The advantage is a fast transition between individual values ​​with frequent changes of the input material.

Automatic mode

Setting the required combination of values ​​for the entire length of the input material so as to ensure high yields. Continuous adjustment of the front cutting according to the operator’s requirements. Return to the preset value of the input material length. Number of lengths in program 10 (possible selection of lengths from the entered data for a given cut), number of programs 20 (10 programs for cutting lengths in a fixed order, 10 programs for cutting optimization). Fast and easy rewriting of programs, high variability. Use for the production of blanks for a wide range of packaging products.

Service

The saw can be operated by one employee in the case of using a transverse loading conveyor, after which the material comes to be cut, e.g. From a frame saw. The location of the second worker is limited by the weight and amount of material loaded on the machine without transverse loading.

Trimming saw capacity

Production capacity is determined by the cross-sectional dimensions of the processed material, its length and the assortments produced. It is possible to use data on the maximum feed speed of the feeder up to 60 m / min and the speed of one cutting stroke of 4 to 10 seconds for the calculation. On average, we process about 25 m3 of pallet blanks per shift, or about 25 thousand. pcs of cubes for the production of pallets. In the case of shortening yarns with a length of 5 m and an average of 0.2 m3 per prism, the capacity is about 8 m3 of yarns per hour.

Another possible extension of the UKS 700 trimming saw

The automatic shortening machine can be supplemented with handling elements at the input and output of the machine. A transverse chain conveyor can be used at the entrance. At the output it is possible to use a driven roller conveyor (length 2 m or 3 m) with pneumatic extrusion of the packet on the transverse gravity chute. The output of the machine can be supplemented by Hrabič’s conveyor for cuttings or for cut cubes.

Technical data:

  • Engine 11kW / 15kW / 22kW
  • Saw blade diameter 600-800 mm
  • Cutting height see. cutting diagram
  • Material feeding accuracy + -0.5 mm (+ -0.1 mm)
  • Material feed speed 120 m / min
  • Suction 2x120mm – 30m / s
  • Working height 850 mm
  • Entrance table length according to customer requirements 3.2-7.2m (up to 14m option)
  • Electricity connection 400 V / 3 / 50Hz
  • Integrated touch panel YES
  • SM OPTIMAL control software YES

 

  • Delivery time: 8 – 12 weeks from the order (depends on the final version of the machine)
  • Payment terms: Deposit 30% of the value of the machine and 70% before machine delivery
  • Email: info@profixrd.sk

 

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